Multi-format robotic depalletizing cell for canisters

achievements

Multi-format robotic depalletizing cell for canisters

Expert Summary

This high-precision automated cell is specifically designed for the efficient unloading of canisters from Euro pallets onto packaging lines.

Using a state-of-the-art multi-jointed robot and the intuitive Flex-pal control software, it optimizes production flows while eliminating strenuous manual handling.

Thanks to its ultra-compact design and versatility, it is ideally suited to the needs of the chemical and lubricants industries, which require high throughput and maximum flexibility.

Full automation: Robotic unloading of canisters to continuously feed production lines.

Increased productivity: Improved overall performance of the packaging line by eliminating downtime associated with material handling.

Waste management: Automatic removal of the interleaving sheets between product layers onto a dedicated pallet.

MSDs and Occupational Hazards: Completely eliminates the manual handling of heavy and repetitive loads by operators.

Flexibility in container sizes: Ability to handle a wide range of containers, including large sizes (XL), without the need for complex tooling.

Uninterrupted operation: The software allows production to resume immediately on a partially filled pallet without the need for a time-consuming reset.

Loading: The operator places a pallet of canisters (maximum height 1.60 m) inside the compartment through the secure sliding doors.

Preparation: The protective films and corners are removed by hand before the automatic cycle begins.

High-performance gripping: The robot picks up the canisters in rows of four using its intelligent suction cup system.

Precise positioning: A positioning plate ensures that each product is perfectly aligned during pickup.

Material Handling: The products are placed on a production conveyor attached to the enclosure, equipped with guide rails.

Ejection of divider sheets: Once the layer has been emptied, the robot ejects the divider sheet to access the next row.

Speed rate: Up to 25 canisters per minute.

Footprint: Optimized compact design (3.6 m x 2.5 m).

Types of products processed: Symmetrical or asymmetrical plastic canisters.

Accepted materials: Plastic.

Control: Flex-pal software for the independent creation of new unloading plans.

Connectivity: Secure remote access module for immediate technical support.

 

Lubricants, Specialty Chemicals, and Home Care.

Unista Expertise

Why choose a UNISTA de-racking machine?

FAQ

Absolutely. Depending on your layout requirements, this robotic cell can be configured to serve one or more production lines simultaneously.
The unit is equipped with a jam sensor. If the conveyor is full, the machine stops automatically and resumes operation as soon as the path is clear.
Yes, the Flex-pal software includes a specific feature that allows production to resume on a pallet that has already been started, thereby providing a high degree of operational flexibility.

Do you need anything?

Contact UNISTA for a customized assessment.