Unista Expertise
's expertise in agile robotics for innovative and sustainable industrial performance
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Carousel Assembler
The UNISTA Carousel Assembler is acompact and cost-effective assembly solution designed to optimize your operations in the pharmaceutical, cosmetics, and home care industries.
This versatile machine handles a variety of functions, including dispensing, de-bunkering, and assembly, and stands out for its ability to perform repetitive, high-precision assembly tasks .
Thanks to its high-performance architecture, it operates at a rate of 25 to 50 pieces per minute, ensuring seamless and efficient integration into your production lines.
's expertise in agile robotics for innovative and sustainable industrial performance
.
The Carousel Assembler offers remarkable integration flexibility, with dimensions ranging from 1.5 m x 1.5 m for ultra-compact versions up to 7 m x 7 m, depending on the configuration selected.
Products are transferred via a centralized carousel capable of accommodating 8 to 24 assembly stations. The machine is fed by a feeder that is directly integrated with an elevator conveyor.
Finally, it can accommodate a wide variety of input and output formats, including bulk, semi-bulk, pallets, pucks, thermoformed trays, boxes, and even manual loading.
Designed for optimal performance and ready to use thanks to its "plug & produce" chassis, the machine is certified to meet CE and UL standards.
The robotic architecture can accommodate up to six (or more) multi-jointed robots, ensuring precise handling and high operational reliability.
To ensure consistent quality control, the equipment comes standard with a high-performance vision and lighting system.
To accommodate a wide range of applications, the Carousel Assembler offers several options:
–Orientation detection: Integration of a camera dedicated to detecting product orientation.
pucks positioning pucks System enabling precise positioning of products in holders.
–Adhesive application station: Hot-melt, UV, and other types of bonding.
–Welding station: ultrasonic, laser, etc.
–Pressing, clipping, or crimping station: enables the mechanical assembly of parts.
–Marking and finishing station: Addition of dedicated modules for pad printing, hot stamping, or screen printing.
–Advanced traceability: Solutions including laser or inkjet marking as well as camera verification.
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This compact and cost-effective solution handles distribution, bulk-to-pack conversion, and repetitive assembly for the demanding pharmaceutical, cosmetics, and home care industries.
Thanks to its high-performance architecture, this versatile solution ensures highly precise assemblies at a rate of 25 to 50 parts per minute.
The centralized carousel incorporates 8 to 24 assembly stations. The system includes up to 6 (or more) multi-jointed robots, ensuring precise and reliable handling.
The machine can handle a variety of input formats: bulk, semi-bulk, pallets, pucks, thermoformed trays, boxes, or manual loading.
It offers highly flexible installation options, with dimensions ranging from 1.5 m x 1.5 m (ultra-compact) to 7 m x 7 m. The "plug & produce" chassis and electrical cabinet are CE and UL certified.
Contact UNISTA for a customized assessment.
