Unista Expertise
's expertise in agile robotics for innovative and sustainable industrial performance
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Filler 4U
The UNISTA’s FILLER 4U from UNISTA is a high-precision dosing solution designed to meet the cleanliness and performance requirements of the pharmaceutical, cosmetic, and home care.
This versatile machine fills plastic or glass containers with perfect consistency.
Thanks to its modular design and advanced dosing systems, it ensures seamless and efficient integration into your production lines, with a throughput of up to 60 to 120 pieces per minute (PPM) depending on the configuration.
's expertise in agile robotics for innovative and sustainable industrial performance
.
The FILLER 4U offers excellent integration flexibility with a compact footprint of 2.8 m x 2.2 m. Vials are transferred via a precision carousel or a linear shuttle system, ensuring stable handling of the containers.
The conveyor can be connected directly to the output of our unscrumbler BOTTLES SORTER) or manually fed onto a conveyor. The machine is designed to process volumes ranging from 15 ml to 1000 ml, with quick and easy format changeovers to adapt to your production needs.
Designed for optimal performance and impeccable hygiene, the system features a robust chassis certified to meet CE and UL. The dosing system (mass flow meters, peristaltic or volumetric pumps) ensures extreme precision without coming into contact with the product, minimizing the risk of cross-contamination. The dip nozzles are controlled by brushless motors, guaranteeing foam-free and drip-free filling. Each cycle is monitored to ensure full compliance with the most stringent regulatory requirements.
To meet the diverse needs of your applications, the FILLER 4U offers several options:
CIP System : Automated in-place cleaning of circuits.
Laminar Flow : Integration of filtered protection for sterile environments.
Weight Control : In-line weighing with a feedback loop for dosing.
ATEX Compliance : Specific configuration for flammable or alcohol-based products.
3D Printing : Custom-sized tooling for complex bottle shapes.
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It automatically fills bottles ranging in size from 15 ml to 1,000 ml, whether they are made of plastic or glass.
Thanks to its servo-controlled dispensing heads, the machine achieves a high output of 60 to 120 parts per minute (PPM), depending on the product's viscosity.
It offers excellent compactness, with average dimensions of 2.8 m x 2.2 m, making it easy to fit into existing workshops.
Dosing is performed using high-precision mass or volumetric flow meters, coupled with servo-driven dip nozzles for complete control of the spray.
Yes, the machine is built on a CE- and UL-certified stainless steel frame, with product-contact components that comply with FDA standards.
The machine can be equipped with fully automated clean-in-place (CIP) and sterilization-in-place (SIP) systems to ensure perfect hygiene between batches.
Contact UNISTA for a customized assessment.
