achievements
The Packer module is a robotic end-of-line solution designed to precisely automate the critical stages of case packing and palletizing.
Designed to meet the modularity requirements of the cosmetics and chemical industries, this cell incorporates state-of-the-art robots capable of handling a wide variety of products and carton sizes.
By combining cases forming, dynamic loading, and palletizing, UNISTA offers a compact and robust solution to secure your shipments while eliminating the drudgery of manual tasks.
Automation of carton forming and sealing.
Automated case packing of bottles, pump bottles, or canisters.
Automatic multi-pattern palletizing.
End-of-line optimization for continuous production.
Musculoskeletal Disorders (MSDs): Elimination of repetitive handling of heavy loads and physically demanding tasks for operators.
Palletizing errors: Ensuring pallet stability through robot-assisted positioning accurate to the millimeter.
Space constraints: Compact "all-in-one" design that combines boxing and palletizing within a small footprint.
Frequent format changes: Software flexibility that allows you to switch from one type of carton or pallet configuration to another instantly.
Forming: The cartons are retrieved from the magazine, shaped, and positioned in the packing carousel.
Consolidation: Finished products are grouped together and arranged according to the case plan.
Packaging: A 6-axis robot (equipped with a custom-made gripper) picks up the products and gently places them into the boxes.
Packaging: The boxes are taped shut and labeled.
Palletizing: The palletizing robot picks up the closed cartons and places them on the pallet according to the pattern configured on the HMI.
Removal: Full pallets are removed by the operator.
Packing speed: Up to 10 boxes per minute.
Bottle sizes: from 100 mL to 1 L.
Robotics: Integration of multi-jointed robots.
Footprint: 8.5 m x 4.4 m for the entire end-of-line unit.
Types of boxes: cases .
Safety: Fully enclosed enclosure with secure access points and light curtains.
Home Care (Detergents, cleaning products).
Absolutely, the Packer is designed for very quick format changes. You can also create a new format on your own.
The cell is fully enclosed in accordance with the strictest CE standards. It is equipped with doors featuring coded safety switches and, if necessary, laser scanners to slow down the robot if an operator approaches.
Contact UNISTA for a customized assessment.
